Made to measure product solutions

At Žima, in addition to our standard service, we also provide a made to measure service. Upon request, we can make brushes in small quantities, or individually. Using a sample and a drawing, our specialists, together with yours, develop a brand new brush for a specific purpose, such as the installation in various machines, conveyor lines, machining lines, as an aid in manufacturing plants or in smaller independent operators and also for individual personal use.

On the following pages you will find the basic models: wheel brushes - discs, flat brushes, round and roller brushes, strip brushes. Based on these shapes there are many more possibilities. The preferred solution is somewhere in the framework of these basic versions. This allows short fabrication times, lower costs of production and utilization of existing technology.

The company Žima also has an option to repair existing brushes, for which a preliminary visit of our experts is required. For special orders all existing materials that are used in the brush industry, for the manufacture of brushes are available. For those orders, please contact our experts, our sales clerks or visit us in the company where you will be advised. By prior arrangement, you can be visited by our expert in your company.

 

Wheel brushes - discs

Wheel brushes/discs standard body: if it's possible, we recommend you choose the use of our standard body. This way we achieve shorter delivery time and lower costs.
 

 

Table of contents
STA	Steel wire
STM	Brass steel wire
MES	Brass wire
ROF	Stainless steel wire
PP	Polypropylene
PE	Polyethylene
PA	Polyamid
FIB	Other fibers
ROS	Ponytail Orchestra
SIC	Polyamide fibers with silicon-carbide abrasive grains
AO	The polyamide fiber with aluminum oxide abrasive grains

 

Table of contents
Dt	The diameter of the body
d/M	Bore/thread
Ht	Overall width
Hv	Working height
Dz	The external diameter of the brush
Dn	Internal diameter of the brush
Lv	Spacing between rows
Li	Spacing between holes
dizv	Diameter of bore hole of a bundle

 

Wheel brushes/discs
External body diameter	Body thickness	Bristle length	Angle between hinge and body
Dt/ DA	Ht /KD	Hv / BH
Mm	Mm	Mm
Min. 10 max. 800	Min. 10 max. 100	Max. 8	Max. 40°
		Max. 95 in the case of steel
		Max. 130 in the case of plastic

 

Flat brushes

Flat brushes are used for cleaning, as a brake, for scraping, discharging voltages, sorting etc. The material of the body can be of wood, steel, aluminum or various plastics. Material fibers can be fine horsehair, steel or other. By positioning the fibers at an angle (up to 30°), flat brushes are very useful.
 

 

Flat brush
Body width Št	The total length Lt	Thickness of the body Ht	The length of the bristles outside the body Hv	The angle between the bristle and body
Mm	Mm	Mm	Mm
Min. 10, max. 750	Max. 2400	Min 10, max. 100	Min. 8	Max. 30°
		Max. 95 for steel
		Max. 130 for plastic

 

Table of contents
Lt	Overall length
Št	Overall width
Ht	Thickness of the body
Hv	External lenght of the bristle
Xl	Distance of a borehole from the edge
Yl	Distance of a borehole from the edges
Lv	Spacing between rows
Ll	The spacing between the holes
dizv	The diameter of bore hole for a bundle

Table of contents
STA	Steel wire
STM	Brass steel wire
MES	Brass wire
ROF	Stainless steel wire
PP	Polypropylene
PE	Polyethylene
PA	Polyamide
FIB	Other fibers
ROS	Horsetail, horsehair
SIC	Polyamide fibers with abrasive silicon-carbide grains
AO	The polyamide fiber with abrasive aluminum oxide grains

 

 


Round and roller brushes

They are used for jobs that do not cause high mechanical load to the brushes: wetting, cleaning, transportation, sorting. The bodies are made of wood, aluminum or plastic. The application use, determines the fiber type selected. The temperature, chemical and mechanical properties are significant. Depending on the requirements, the density of the fibers can be adjusted with the size of the holes and the spacing between the holes. The cleaning power of the brush is determined by the length of the fibers.

 

 

Round and cylindrical brushes
Body diameter Dt	The overall diameter of the brush D	Overall body length Lt	Working length Ld	Diameter of bore hole Dizv
Mm	Mm	Mm	Mm	Mm
Min. 25, max. 250	Max. 45	Min 5, max. 800	Min. 5, max 780	Min. 2, max. 10
	Max. 440 in case of steel
	Max. 500 in case of plastic

 

Table of contents
Lt	Overall length
Ld	Working length
D	The internal diameter of the body
Dt	Diameter of the body
D	The overall diameter of the brush
AB	Number of bundles
Ll	Spacing between rows
Ll	The spacing between the holes
dizv	The diameter of bore hole for a bundle

 

Table of contents
STA	Steel wire
STM	Brass steel wire
MES	Brass wire
ROF	Stainless steel wire
PP	Polypropylene
PE	Polyethylene
PA	Polyamide
FIB	Other fibers
ROS	Horsetail, horsehair
SIC	Polyamide fibers with abrasive silicon-carbide grains
AO	Polyamide fibers with abrasive aluminum oxide grain

Strip brushes

The necessary dimensions and data: Hc overall height Hv length of the bristles, Šp gauge width, Mounting of profile fixture...

Strip brushes are mainly used for sealing moving parts. They seal doors and windows or protect the moving parts (installation in machines) from dirt. They can be different shapes and profiles, with or without fasteners. Therefore your order must contain attachment information in addition to the rates. The apropriate fastener can be made of aluminum, steel or plastic. The fibers can be natural, plastic, or steel.

 

 

Table of contents
Lt	The entire length of the brush
Št	Overall width
Hc	The total height of the brush
Hv	The amount of of fibers outside

 

Table of contents
STA	Steel wire
STM	Brass steel wire
MES	Brass wire
ROF	Stainless steel wire
PP	Polypropylene
PE	Polyethylene
PA	Polyamide
FIB	Other fibers
ROS	Horsetail, horsehair
SIC	Polyamide fibers with abrasive silicon-carbide grains
AO	Polyamide fiber with abrasive aluminum oxide grain

 

Renovation of all kinds of brushes

 

Table of contents
STA	Steel wire
STM	Brass steel wire
MES	Brass wire
ROF	Stainless steel wire
PP	Polypropylene
PE	Polyethylene
PA	Polyamide
FIB	Other fibers
ROS	Horsetail, horsehair
SIC	Polyamide fibers with abrasive silicon-carbide grains
AO	The polyamide fiber with abrasive aluminum oxide grain